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Other Profile Heat Sink CNC Machining

Product description
Production & shipping
Profile Heat Sink CNC Machining | Custom Aluminium Profile Heatsink Manufacturer
SPU

Other Profile Heat Sink CNC Machining

CNC machining of non-standard extruded aluminium profile heat sinks, covering custom cross-sections, irregular fin patterns and application-specific mounting features.

Custom
Profile cross-section
+/-0.05mm
Cutting accuracy
10-15 Days
Extrusion die lead time
1 pc
Minimum order quantity

Product Overview

Custom Profiles Machined to Your Application

Off-the-shelf profiles rarely fit every design. We manufacture custom extruded sections and machine the critical features afterwards, so the heat sink fits the enclosure, the mounting pattern and the thermal path you have designed for.

Zhigao is a manufacturer of other profile heat sink cnc machining serving customers in Europe, North America and Asia. Every order is produced to your drawing and inspected against your specification before shipment, with full documentation supplied.

Specifications

MaterialAluminium 6063-T5, 6061-T6, 6005A and 6463 extrusion alloys
Profile TypeCustom cross-section, non-standard fin geometry, hollow and semi-hollow profiles
ProcessExtrusion, precision cutting, CNC milling, drilling, tapping, slotting and surface treatment
Tolerance+/-0.05mm on length; +/-0.02mm on machined features; +/-0.1mm on extruded profile
Surface FinishNatural anodizing, black anodizing, sand blasting, brushing, polishing and powder coating
Typical Length10mm to 3000mm, cut to your specified length
Extrusion Press600T to 3000T presses, allowing a wide range of cross-section sizes
Drawing Format2D PDF / DWG / DXF; 3D STEP / STP / IGS
Quality ControlProfile dimensional check, machined feature inspection and full pre-shipment inspection
CertificationISO 9001 quality management system; RoHS compliant materials
PackingProtective film, EPE foam and export cartons or plywood cases
ApplicationIndustrial equipment cooling, power electronics, inverter and converter housings, custom enclosures

Specifications are typical values for this process family. Final values are confirmed against your drawing during the engineering review.

Manufacturing Capability

In-house Machining

3-axis, 4-axis and 5-axis CNC machining centres with dedicated tooling and fixtures.

Controlled Tolerances

Dimensional accuracy verified at first article, in process and before shipment.

Surface Finishing

Anodizing, brushing, polishing, powder coating, laser engraving and silkscreen printing.

Prototype to Volume

From a single sample part through to mass production runs with consistent quality.

Quality Control

Incoming MaterialMill certificates and material grade verified against specification.
First ArticleFull dimensional report submitted for approval before mass production.
In-ProcessSampling inspection at defined intervals throughout the production run.
Pre-Shipment100% visual and dimensional inspection before packing and dispatch.
Surface CheckAppearance and finish verified under controlled lighting conditions.
DocumentationInspection reports, material certificates and packing list supplied.

Order Process

  1. Send Your DrawingShare 2D drawings or 3D models along with material, finish and quantity requirements.
  2. Engineering ReviewOur engineers review manufacturability and recommend the most cost effective process route.
  3. QuotationA detailed quotation covering unit price, tooling, lead time and packing is issued.
  4. SamplingSample parts are produced and submitted for your dimensional and appearance approval.
  5. Mass ProductionProduction begins after sample approval with in-process quality control at every stage.
  6. QC and ShippingFinal inspection, protective packing and shipment with full documentation.

Frequently Asked Questions

Can you produce a custom extrusion profile?
Yes. Send us the cross-section drawing and we will open a dedicated extrusion die. Die lead time is normally 10-15 working days.
What is the minimum extrusion quantity?
A minimum order quantity normally applies for new dies because of the tooling investment. Existing profiles can be ordered from 1 piece.
How accurate is the cut length?
We hold +/-0.05mm on cut length using precision saws with servo-controlled feeding.
Can you machine features after extrusion?
Yes. Milling, drilling, tapping and slotting are all carried out in our machining centres after extrusion and cutting.
What finishes do you recommend?
Natural or black anodizing is most common for both appearance and corrosion resistance. Powder coating is used where a specific colour is required.
How do you prevent bending during shipping?
Profiles are wrapped with protective film and packed in rigid export cartons or plywood cases with EPE foam separation.

Request a Quotation

Send us your drawing, material and quantity requirements. Our engineering team will respond with a detailed quotation and lead time.

Send Your Enquiry

Each component is quoted against the agreed drawing, material, finish and quantity. Samples and production schedules are confirmed for your project. Air, sea and express shipping can be arranged; contact our team to confirm packing, destination and trade terms.

Read our manufacturing FAQ or request a quotation.

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