CUSTOM METAL COMPONENTS

Made for your next design.

LED Luminaire Heat Sink

Product description
Production & shipping
LED Luminaire Heat Sink | Dongguan Zhigao Industrial Co., Ltd.

LED Luminaire Heat Sink

SKU ZG-LED-HS-201  |  LED Lighting Components

Extruded aluminium heat sink engineered for LED luminaires to hold junction temperature within specification across the fixture's rated life.

LED Luminaire Heat Sink
Aluminium 6063-T5
Material
Extrusion + CNC machining
Process
300 pieces
MOQ
On request
Specification

Product Overview

An LED luminaire's rated life is quoted at a defined junction temperature. Run the junction hotter and the quoted figure stops applying — output drops, colour shifts and life shortens. The heat sink is the component that determines whether the rated figure is met in a real installation rather than on a specification sheet.

Typical applications

  • LED downlights
  • Industrial and commercial luminaires
  • High-bay fixtures
  • Outdoor lighting

Specifications

MaterialAluminium 6063-T5
ProcessExtrusion + CNC machining
Recommended LED Power10 - 200 W (design dependent)
Target Junction TemperatureBelow 85 C, per LED specification
Thermal PerformanceModelled at design stage, verified by prototype measurement
Fin Thickness1.0 - 3.0 mm
Fin Height15 - 70 mm
Base Flatness0.10 mm for reliable thermal interface contact
MountingMachined MCPCB mounting surface with tapped fixings
Surface FinishClear anodizing / black anodizing / sandblasting
Quality SystemISO 9001
MOQ300 pieces
Sample Lead Time5 - 7 days
Production Lead Time45 - 60 days
OriginDongguan, Guangdong, China

Specifications are indicative and are finalised against your drawing or sample. Where a requirement falls outside the ranges shown, contact us to confirm feasibility before design freeze.

Manufacturing Capability

In-house process chain

Extrusion, die casting, CNC machining, stamping, anodizing, powder coating and laser marking are performed in our own 12,000 m² facility. Fewer handovers means fewer places for schedule and quality to slip.

Tooling under our control

Extrusion dies, die casting moulds and stamping dies are designed and manufactured in our own tool room, which shortens tooling lead time and allows manufacturability issues to be raised before the tool is cut.

Quality system

ISO 9001, ISO 14001 and IATF 16949 certified. Materials are traceable to heat number, gauges are calibrated on a defined cycle, and dimensional reports are available on request.

Built for OEM programs

We manufacture to your drawings and samples. We are not a design house, which means our focus stays on producing your part accurately, repeatedly and at a competitive cost.

Quality Control

Incoming materialAlloy and heat number verified against specification before release to production.
First article inspectionDimensional verification against drawing before the production run is authorised.
In-process checksCritical characteristics measured at defined intervals for the duration of the run.
Calibrated gaugesInstruments maintained on a calibration cycle; measurement systems verified before use on acceptance decisions.
Final inspectionDimensional, visual and finish inspection before packing, with reports available on request.
TraceabilityProduction records retained so a finished part can be traced back to its material and process history.

How to Order

  1. Send your requirementDrawing or 3D model, material, quantity and any critical or cosmetic requirements.
  2. Quotation and DFM feedbackWe quote with a stated validity period and flag any manufacturability or tolerance concerns before you commit.
  3. SamplingSamples are produced through the normal production process, typically within 3 to 7 days, with dimensional data where required.
  4. Approval and toolingOn sample approval we finalise tooling. Tooling is designed and manufactured in-house.
  5. Bulk productionProduction typically runs 45 to 60 days, with progress reported through the run.
  6. Inspection and shipmentFinal inspection, packing for export, documentation issued and shipment arranged by sea, air or express.

Frequently Asked Questions

Can you help with thermal design?
We manufacture to your drawing rather than selling a standard product line, but we can discuss fin geometry limits, base flatness requirements and finish trade-offs. Thermal performance is best confirmed by prototype measurement rather than simulation alone.
Do you manufacture to our drawings?
Yes. We are an OEM build-to-print manufacturer. Send us a 2D drawing with tolerances, or a 3D model, and we will quote against it. If you only have a physical sample, send it and we will discuss which dimensions are critical before quoting.
Can you sign an NDA before we share drawings?
Yes. We treat customer drawings and intellectual property as confidential and routinely sign an NDA before technical discussions begin.
How do I get a quotation?
Email your drawing or 3D model, material specification, quantity and any critical requirements to [email protected]. We will respond with a quotation including a stated validity period.
What are your sample and production lead times?
Sample lead time is typically 3 to 7 days depending on complexity and whether new tooling is required. Bulk production is typically 45 to 60 days. Lead times may extend during peak season or where special material must be sourced.
What payment and shipping terms do you support?
We accept T/T and L/C. We ship by sea, air or express and support FOB, CIF and DDP terms. Shipping terms are stated explicitly in the quotation.

Request a quotation for LED Luminaire Heat Sink

Send your drawing, material specification and target quantity. We will respond with pricing, a realistic lead time and any manufacturability notes you should know before committing.

Email [email protected]

Dongguan Zhigao Industrial Co., Ltd. · Dalang Town, Dongguan, Guangdong, China · +86 134 3115 9972 · https://www.zhigaothermal.com

Each component is quoted against the agreed drawing, material, finish and quantity. Samples and production schedules are confirmed for your project. Air, sea and express shipping can be arranged; contact our team to confirm packing, destination and trade terms.

Read our manufacturing FAQ or request a quotation.

Related manufacturing possibilities