Made for your next design.
Stamping
Stamping
Custom metal stamping services covering progressive die stamping, punching, bending and secondary machining for aluminium, steel, stainless steel, brass and copper parts.
Product Overview
Volume Production with Consistent Quality
Stamping is the most economical route for high volume metal parts, provided the die is designed correctly. We build tooling that holds tolerance over long production runs, and we back it up with in-process inspection so that the first part and the ten thousandth part measure the same.
Zhigao is a manufacturer of stamping serving customers in Europe, North America and Asia. Every order is produced to your drawing and inspected against your specification before shipment, with full documentation supplied.
Specifications
| Material | Aluminium 1050, 3003, 5052, 6061; cold rolled steel, stainless steel 304 and 316, brass and copper |
| Process | Progressive die stamping, punching, blanking, bending, deep drawing, riveting and secondary CNC machining |
| Material Thickness | 0.2mm to 6mm depending on material and feature size |
| Tolerance | +/-0.05mm for stamped dimensions; +/-0.01mm for secondary machined features |
| Tooling | Progressive die, compound die and single punch tooling; new die lead time 10-20 working days |
| Surface Finish | Zinc plating, nickel plating, anodizing, powder coating, painting, brushing and passivation |
| Capacity | Up to 5000 pieces per week depending on part complexity and tooling |
| Drawing Format | 2D PDF / DWG / DXF; 3D STEP / STP / IGS |
| Quality Control | First article inspection, in-process sampling and 100% pre-shipment inspection |
| Certification | ISO 9001 quality management system; RoHS compliant materials |
| Packing | Bulk carton, blister tray or customised packing per your requirement |
| Application | Electronics hardware, brackets, clips, terminals, heat sink parts and structural components |
Specifications are typical values for this process family. Final values are confirmed against your drawing during the engineering review.
Manufacturing Capability
In-house Machining
3-axis, 4-axis and 5-axis CNC machining centres with dedicated tooling and fixtures.
Controlled Tolerances
Dimensional accuracy verified at first article, in process and before shipment.
Surface Finishing
Anodizing, brushing, polishing, powder coating, laser engraving and silkscreen printing.
Prototype to Volume
From a single sample part through to mass production runs with consistent quality.
Quality Control
Order Process
- Send Your DrawingShare 2D drawings or 3D models along with material, finish and quantity requirements.
- Engineering ReviewOur engineers review manufacturability and recommend the most cost effective process route.
- QuotationA detailed quotation covering unit price, tooling, lead time and packing is issued.
- SamplingSample parts are produced and submitted for your dimensional and appearance approval.
- Mass ProductionProduction begins after sample approval with in-process quality control at every stage.
- QC and ShippingFinal inspection, protective packing and shipment with full documentation.
Frequently Asked Questions
What is the difference between stamping and CNC machining?
Do you design and make the dies?
What is the tooling lead time?
What is the minimum order quantity?
Can you supply material certificates?
How are burrs controlled?
Request a Quotation
Send us your drawing, material and quantity requirements. Our engineering team will respond with a detailed quotation and lead time.
Send Your EnquiryEach component is quoted against the agreed drawing, material, finish and quantity. Samples and production schedules are confirmed for your project. Air, sea and express shipping can be arranged; contact our team to confirm packing, destination and trade terms.